Customization: | Available |
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Type: | Wire |
Standard: | AISI, ASTM, DIN, JIS, GB, BS |
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1J06, also known as 1J6, is a high-performance precision alloy composed primarily of nickel and iron. It is designed for applications requiring excellent thermal expansion properties, high strength, and resistance to temperature fluctuations. The alloy is commonly used in electronic components, precision instruments, and other sensitive applications that require consistent and predictable behavior under thermal conditions.
Thermal Expansion: 1J06 alloy exhibits low and stable thermal expansion, making it ideal for applications where precise dimensional stability is crucial. This makes it suitable for use in high-precision instruments and components that need to maintain their shape across a wide temperature range.
Good Magnetic Properties: This alloy is also known for its good magnetic properties, particularly its ability to maintain magnetic permeability in various temperature ranges, which is essential for precision electrical and electronic applications.
Mechanical Strength: 1J06 provides excellent mechanical strength and is resistant to deformation under stress, even in high-temperature environments.
Corrosion Resistance: The alloy offers good resistance to corrosion in various industrial environments, contributing to its long service life, especially in demanding applications.
Weldability: 1J06 exhibits good weldability, allowing for the creation of complex structures and components without compromising the integrity of the alloy.
Element | Percentage (%) |
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Nickel (Ni) | 36.0 - 39.0 |
Iron (Fe) | Balance |
Cobalt (Co) | 0.3 max |
Manganese (Mn) | 0.5 max |
Silicon (Si) | 0.3 max |
Carbon (C) | 0.05 max |
Chromium (Cr) | 0.1 max |
Aluminum (Al) | 0.1 max |
Sulfur (S) | 0.01 max |
Phosphorus (P) | 0.02 max |
Property | Value |
---|---|
Tensile Strength | 800 - 1000 MPa |
Yield Strength | 500 - 600 MPa |
Elongation | 30% |
Hardness | Rockwell B 90 - 95 |
Density | 8.0 g/cm³ |
Precision Instruments: 1J06 is used in applications where dimensional stability is crucial over a wide range of temperatures. Examples include thermocouples, strain gauges, and precision mechanical instruments.
Magnetic Devices: The alloy is also used in the production of magnetic components, such as transformers, sensors, and other electronic parts where stable magnetic permeability is necessary.
Electronic Components: Due to its stable thermal and electrical properties, 1J06 is widely used in the manufacture of electronic components like connectors, switches, and other precision parts.
Aerospace: Components requiring high thermal stability and resistance to mechanical stress at varying temperatures are commonly made from 1J06, especially in aerospace applications.
Low Thermal Expansion: The alloy's low and stable thermal expansion is essential for applications requiring high precision, ensuring that parts do not deform under temperature fluctuations.
High-Strength Performance: 1J06 offers high tensile and yield strength, making it suitable for precision applications where high mechanical performance is required.
Good Corrosion Resistance: It is resistant to corrosion, ensuring that it performs well over extended periods, even in harsh industrial environments.
Excellent Magnetic Properties: This alloy maintains stable magnetic properties under varying temperatures, which is critical for precision electronic and magnetic applications.
1J06 (1J6) Precision Alloy Nickel Alloy Wire is a high-performance material widely used in applications that demand dimensional stability, high strength, and reliable performance in temperature-variable environments. Its combination of good magnetic properties, weldability, and corrosion resistance makes it an ideal choice for precision instruments, aerospace components, and various electronic applications.
A Precision Alloy Nickel Alloy is a specialized group of nickel-based alloys designed to perform exceptionally well in applications that require high precision and dimensional stability. These alloys are often used in electronics, aerospace, and instrumentation where accuracy, resistance to temperature changes, and mechanical strength are critical.
Precision Alloy Nickel Alloys are known for the following key features:
Precision Alloy Nickel Alloys are used in:
The main difference lies in the specific application and performance:
Some of the well-known precision alloy nickel alloys include:
Industries that commonly use precision alloy nickel alloys include:
Low thermal expansion means that the material's dimensions remain stable even when exposed to temperature changes. This is crucial in high-precision applications such as measuring instruments, optical devices, and aerospace components, where even minute dimensional changes can lead to performance degradation.
Precision alloys, particularly those made from nickel, tend to have high tensile strength and excellent resistance to deformation under mechanical stress. These alloys are engineered to maintain their shape and structural integrity over a wider range of temperatures and environmental conditions, compared to other materials like carbon steel or standard stainless steel.
Yes, many precision alloy nickel alloys, such as Kovar (29% Nickel), are designed to maintain stable magnetic properties. This makes them ideal for applications in transformers, magnetic sensors, and electronic devices that require controlled magnetic permeability.
These alloys are typically produced using advanced metallurgical processes such as:
Yes, most precision alloy nickel alloys have good weldability and can be processed into complex shapes, making them suitable for high-precision manufacturing. However, the exact processing techniques may vary depending on the alloy composition and specific application requirements.
The price of precision alloy nickel alloys can vary depending on the alloy grade, size, and supplier. Generally, they are more expensive than standard nickel alloys due to their specific formulation and high-performance properties. Prices typically range from $20 to $100 per kilogram or more, depending on the material's purity and market conditions.
When selecting a precision alloy, consider the following factors:
Precision alloy nickel alloys are available in various forms, including:
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