Customization: | Available |
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Type: | Coil |
Standard: | AISI, ASTM, DIN, JIS, GB, BS |
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4J46, N46, and 4J82 are precision-controlled Nickel-Iron alloys designed for applications requiring excellent thermal expansion control, magnetic properties, and high stability. These materials are widely used in petrochemical equipment, aerospace, electronics, and precision instruments.
Alloy | Nickel (Ni) | Iron (Fe) | Cobalt (Co) | Others |
---|---|---|---|---|
4J46 | ~46% | Balance | - | Minor alloying elements |
N46 | ~46% | Balance | - | Minor alloying elements |
4J82 | ~82% | Balance | - | Minor alloying elements |
Controlled Thermal Expansion - Suitable for applications requiring precise dimensional stability
High Magnetic Permeability - Used in electromagnetic shielding and transformer cores
Excellent Mechanical Strength - Suitable for structural components in petrochemical and aerospace industries
Corrosion and Oxidation Resistance - Performs well in extreme environments
Industry | Application Examples |
---|---|
Petrochemical | Pipeline sealing materials, sensor housings |
Aerospace & Defense | Precision components with controlled expansion |
Electronics & Magnetics | Transformer cores, electromagnetic shielding |
Medical Equipment | X-ray devices, sensor components |
Form | Thickness | Width | Surface Finish | Standard |
---|---|---|---|---|
Steel Strip/Coil | 0.05mm - 2.0mm | Customizable | Bright, Polished | ASTM, ISO, DIN |
Property | Precision Alloy Steel Strips | Precision Alloy Steel Sheets |
Material Composition | These alloys are typically composed of high-purity elements such as nickel, iron, cobalt, and chromium, with precise control over the balance of each component. Common alloys include Invar, Kovar, and Constantan. | Similar to strips, precision alloy sheets are made from carefully controlled compositions, often with low expansion coefficients or specialized magnetic properties, such as Invar or Mu-metal. |
Thickness | Precision alloy strips are generally thin, ranging from 0.1 mm to 3 mm, depending on the alloy and specific application. | Precision alloy sheets are thicker than strips, typically ranging from 0.5 mm to several millimeters, depending on mechanical and thermal property requirements. |
Applications | Used in precision instruments, electronic components, sensors, transformers, and automotive parts where high accuracy and consistency in material behavior are required. | Commonly used in industries such as aerospace, electronics, and medical devices for components like structural parts, enclosures, and sensitive instrumentation that require controlled mechanical properties and dimensional accuracy. |
Mechanical Properties | High strength, dimensional stability, and excellent resistance to deformation. Precision alloy strips are often used where thin, flexible materials with excellent mechanical stability are needed. | High tensile strength, excellent flatness, and precision in dimensions. These sheets offer stable mechanical properties under both high and low temperature conditions. |
Thermal Properties | These alloys are designed for specific thermal applications, such as low thermal expansion (e.g., Invar), or high conductivity (e.g., Constantan). | Similar to strips, these sheets are designed for specific thermal behaviors, such as low expansion or high-temperature stability, depending on the alloy (e.g., Invar, Mu-metal). |
Electrical Properties | High electrical conductivity (for alloys like Constantan) or controlled resistance (for precise applications such as strain gauges and thermocouples). | Precision alloys in sheet form may also have controlled electrical resistance, especially for applications in sensitive electronics or electrical components. |
Magnetic Properties | Certain precision alloys, like Mu-metal, are designed for high magnetic permeability and are used for shielding sensitive equipment from magnetic fields. | Similar to strips, magnetic alloys like Mu-metal sheets are used for shielding in sensitive equipment to control or eliminate external magnetic interference. |
Forming & Fabrication | Precision alloy strips can be cold-rolled, hot-rolled, or even electroplated for added surface properties. They can be easily bent, stamped, or formed into intricate shapes while maintaining dimensional accuracy. | Precision alloy sheets can be cold-rolled, heat-treated, laser-cut, or stamped. They are suitable for both complex shapes and applications requiring high dimensional tolerance and material consistency. |
Heat Treatment | Precision alloy strips can undergo heat treatment such as annealing or stress-relieving to ensure dimensional stability and optimal mechanical properties. | Heat treatments like solution annealing or stress-relief are common for precision alloy sheets to improve properties such as strength, stability, and resistance to thermal expansion. |
Welding & Joining | Some precision alloys are weldable, but care must be taken to control welding conditions to avoid material degradation (especially for alloys with low melting points). | Precision alloy sheets can be welded or brazed, although welding requires careful control of heat to avoid compromising the alloy's properties. |
Examples of Alloys | Invar (36% Fe-Ni), Kovar (Fe-Ni-Co), Constantan (Cu-Ni), Mu-metal | Invar, Mu-metal, Kovar, Constantan, Permalloy |
Cost | Precision alloy strips are typically more expensive due to the high level of material control and purity required. | Precision alloy sheets are also expensive, as they require precise manufacturing and composition control. Their cost is higher than standard steel or non-precision alloys. |
Common Standards | ASTM A-240, ASTM B-637, ASTM B-553, ASTM F-15, AMS 5525 | ASTM A-240, ASTM B-637, ASTM B-553, AMS 5525 |
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