Customization: | Available |
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Type: | Wire |
Standard: | AISI, ASTM, DIN, JIS, GB, BS |
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Hastelloy grades: Hastelloy C276, Hastelloy C22, Hastelloy C-2000, Hastelloy C-4, Hastelloy C, Hastelloy B, Hastelloy B-2, Hastelloy B-3, Hastelloy X, Hastelloy G-30, Hastelloy G-35, etc.
Hastelloy | ||||||||||||
Grade | Ni | Cr | Fe | Mo | W | Co | C | Mn | Si | S | P | Other |
C-276 | Rom | 15-16.5 | 4-7 | 15-17 | 3-4.5 | 2.5 | 0.01 | 1 | 0.08 | 0.001 | 0.015 | v0.1-0.3 |
C-22 | 56-59 | 20-22.5 | 2-6 | 12.5-14.5 | 2.5-3.5 | 2.5 | 0.015 | 0.5 | 0.08 | 0.02 | v0.35 | |
C-2000 | Rom | 22-24 | 3 | 15-17 | 2 | 0..01 | 0.5 | 0.06 | 0.01 | 0.025 | Al0.5 Cu1.6 | |
B-2 | Rom | 0.4-0.7 | 1.6-2 | 26-30 | 1 | 0.01 | 1 | 0.08 | 0.01 | 0.02 | Cu0.5 | |
B-3 | 64 | 1-3 | 1-3 | 27-32 | 3 | 3 | 0.01 | 3 | 0.1 | 0.01 | 0.03 | v0.2 Al0.5 Ti0.2 Cu0.2 |
G-30 | Rom | 28-31.5 | 13-17 | 4-6 | 1.5-4 | ≤5 | 0..03 | ≤2 | ≤1 | ≤0.02 | ≤0.04 | Nb/Ta0.3-1.5 Cu1-2.4 |
X | Rom | 20.5-23.5 | 17-20 | 8-10 | 0.2-1 | 0.5-2.5 | 0.05-0.15 | 1 | 1 | 0.015 | 0.025 | Al0.5 Ti0.15 B0.005 |
C-4 | Rom | 14-18 | 3 | 14-17 | 2 | 0.015 | 1 | 0.08 | 0.7 | 0.04 | Ti0.7 | |
G-35 | 8-10 | 5 | 33 | 2 | 0.03 | 2-3 | 1.5 | 1 | 2 | 0.02 | Cu0.04 | |
C | Rom | 14.5-17.5 | 4-7 | 15-17 | 3-4.5 | 0.03 | 1 | 0.03 | 0.04 |
Hastelloy |
Density
g/cm3
|
Melting point
ºC
|
Elongation A5 % |
Tensile Strength
Rm N/mm2
|
Yield Strength
RP0.2N/mm2
|
C-276 | 8.9 | 1325-1370ºC | 62 | 758 | 363 |
C-22 | 8.9 | 1325-1370ºC | 40 | 690 | 283 |
C-2000 | 8.5 | 1399ºC 2550°F | 45 | 690 | 283 |
B-2 | 9.2 | 1330-1380ºC | 40 | 745 | 325 |
B-3 | 9.22 | 1370-1418ºC | 40 | 760 | 350 |
G-30 | 8.22 | 1399ºC 2550°F | 62 | 524 | 200 |
X | 8.3 | 1260-1355ºC | 30 | 690 | / |
C-4 | 8.64 | 399°C 2550°F | 40 | 690 | 280 |
G-35 | 8.22 | 1370-1400ºC | / | / | / |
C | 8.94 | 1330-1380 ºC | 40 | 690 | 310 |
HAYNES R-41 is a nickel-based superalloy designed for high-temperature applications where exceptional strength and resistance to thermal fatigue, oxidation, and corrosion are essential. This alloy is commonly used in industries like aerospace, power generation, and chemical processing due to its superior performance in extreme environments.
High-Temperature Strength: HAYNES R-41 maintains excellent strength at elevated temperatures, making it suitable for use in components that experience continuous high heat, such as turbine blades, exhaust systems, and other aerospace parts.
Excellent Oxidation Resistance: The alloy is highly resistant to oxidation, even at temperatures up to 2,000°F (1,093°C), which is critical for parts exposed to combustion gases and hot environments.
Corrosion Resistance: R-41 demonstrates superior resistance to a variety of corrosive environments, including those found in power plants and chemical processing industries, making it ideal for reactor and furnace applications.
Thermal Fatigue Resistance: This alloy excels in environments that involve rapid temperature changes, as it resists thermal cycling, which can lead to material cracking and failure in less durable alloys.
Weldability and Fabricability: HAYNES R-41 can be fabricated into various forms, including wire, strip, and foil, for use in a range of manufacturing processes.
Aerospace Industry: Used for high-temperature components such as turbine blades, vanes, and seals that need to withstand extreme thermal stresses.
Power Generation: Employed in gas turbines and other high-temperature components in power plants, where it is exposed to both high heat and corrosive gases.
Chemical Processing: Ideal for reactor components and other equipment used in harsh chemical environments, where it needs to resist both corrosion and high temperatures.
Industrial Furnaces: Used in industrial furnace applications where the material is exposed to high thermal cycles and oxidation.
Automotive Industry: Components exposed to high thermal and mechanical stresses in exhaust systems and turbochargers.
Element | Percentage (%) |
---|---|
Nickel (Ni) | Balance |
Chromium (Cr) | 16-20 |
Iron (Fe) | 2-6 |
Molybdenum (Mo) | 1-3 |
Cobalt (Co) | 2-3 |
Aluminum (Al) | 0.5-1.5 |
Titanium (Ti) | 0.2-0.6 |
Carbon (C) | 0.10 max |
Silicon (Si) | 0.50 max |
Manganese (Mn) | 0.50 max |
Superior High-Temperature Performance:
HAYNES R-41 performs excellently in extreme heat, offering outstanding resistance to thermal fatigue, oxidation, and high-temperature corrosion.
Increased Component Lifespan:
Its resistance to oxidation and corrosion ensures a long lifespan for components, even under high-stress conditions, reducing the frequency of replacements and maintenance.
Versatile Applications:
R-41 can be used across various industries, including aerospace, chemical processing, and power generation, thanks to its excellent performance in harsh conditions.
Enhanced Durability:
The alloy's combination of strength, corrosion resistance, and thermal fatigue resistance makes it ideal for critical components that must withstand long periods of high stress.
HAYNES R-41 alloy wire is an exceptional material for high-temperature, high-stress applications. With its remarkable strength, oxidation and corrosion resistance, and ability to withstand thermal cycling, it is well-suited for demanding environments in industries such as aerospace, power generation, and chemical processing. The alloy's versatility and durability make it an ideal choice for critical applications where performance and reliability are paramount.
Hastelloy is a high-performance corrosion-resistant alloy widely used in industries such as chemical processing, aerospace, marine, and energy, especially in extreme temperature and corrosive environments. Its main components include nickel, molybdenum, chromium, and other metal elements.
We sell a variety of Hastelloy alloys, including but not limited to:
When selecting Hastelloy materials, consider the following factors:
If you're unsure about which alloy to choose, our technical support team can assist you with professional recommendations based on your requirements.
We offer a wide range of Hastelloy products, including plates, pipes, bars, wires, and customized products. Specifications include various thicknesses, diameters, lengths, etc., to meet diverse customer needs.
For standard stock items, the delivery time is typically 3-7 working days. For customized or specially processed products, delivery time may vary and is generally 2-4 weeks. Specific delivery times can be confirmed based on order quantities and production schedules.
All of our Hastelloy products are sourced from reliable manufacturers and strictly adhere to international quality standards. Each batch of materials comes with detailed quality inspection reports and material certificates to ensure that the products meet performance and quality standards.
Yes, we provide free technical support services. Our engineering team can assist with material selection, processing techniques, performance testing, and more. Whether it's product selection or engineering design, we can provide professional consulting services.
You can request a quote through the following methods:
Yes, we offer worldwide shipping. Our experienced logistics team can assist with various international shipping issues, including transportation options, customs handling, and destination requirements.
We accept various payment methods, including bank transfers, credit card payments, PayPal, and more. The specific payment method can be confirmed based on the order amount and customer preferences.
Due to the customized or specialty nature of Hastelloy materials, our return and exchange policy is strict. Standard stock products can be returned or exchanged if they are unused and unprocessed. Please confirm the return/exchange conditions and process with our sales team before placing an order.
We can provide the following certifications and documents:
Yes, we provide customized processing services for Hastelloy alloys, including cutting, welding, precision machining, and more. Whether it's standard dimensions or special requirements, we can process the materials to meet your needs.
You can contact us through the following methods:
Online support: Visit our website for live chatWe look forward to providing you with high-quality products and services!
If you have any other questions, feel free to contact us, and we will do our best to assist you!