Customization: | Available |
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Type: | Sheet |
Standard: | AISI, ASTM, DIN, JIS, GB, BS |
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Nickel Alloy Ultra-Thin Plates (1J86, 1J87, 1J88, 1J89, 1J90) are specialized high-performance materials used for applications requiring exceptional precision, high resistance, and stability under extreme conditions. These alloys are designed to maintain excellent mechanical properties, including strength and resistance to corrosion, at both high and low temperatures.
These alloys are precision-engineered to offer unique properties, particularly for electronics, aerospace, and telecommunications applications, where ultra-thin plates are required for precise, high-performance components.
Alloy Name | Designation | Key Characteristics | Primary Applications |
---|---|---|---|
1J86 | - | Nickel-Iron Alloy, Magnetic properties | Low magnetostriction, high permeability for precise magnetic components. |
1J87 | - | Nickel-Iron Alloy with controlled magnetic permeability | Ideal for transformer cores, precision magnetic shielding. |
1J88 | - | Nickel-Iron Alloy, low magnetostriction | Used in high-frequency inductive components, shielding. |
1J89 | - | High-magnetic permeability, excellent resistivity | Used in sensors, telecommunications, and electronics. |
1J90 | - | Precision nickel alloy with high resistivity | Used in ultra-thin applications requiring high stability and minimal power loss. |
Element | 1J86 | 1J87 | 1J88 | 1J89 | 1J90 |
---|---|---|---|---|---|
Nickel (Ni) | ~48-50% | ~48-50% | ~48-50% | ~48-50% | ~48-50% |
Iron (Fe) | ~50-52% | ~50-52% | ~50-52% | ~50-52% | ~50-52% |
Cobalt (Co) | ≤0.1% | ≤0.1% | ≤0.1% | ≤0.1% | ≤0.1% |
Manganese (Mn) | ≤0.05% | ≤0.05% | ≤0.05% | ≤0.05% | ≤0.05% |
Silicon (Si) | ≤0.05% | ≤0.05% | ≤0.05% | ≤0.05% | ≤0.05% |
Copper (Cu) | ≤0.05% | ≤0.05% | ≤0.05% | ≤0.05% | ≤0.05% |
Carbon (C) | ≤0.05% | ≤0.05% | ≤0.05% | ≤0.05% | ≤0.05% |
Property | 1J86 | 1J87 | 1J88 | 1J89 | 1J90 |
---|---|---|---|---|---|
Density (g/cm³) | ~8.6 | ~8.6 | ~8.6 | ~8.6 | ~8.6 |
Melting Point (°C) | ~1400 | ~1400 | ~1400 | ~1400 | ~1400 |
Magnetic Permeability (µ) | High at low temperatures | High at low temperatures | High at low temperatures | High at low temperatures | High at low temperatures |
Electrical Resistivity (µΩ·cm) | ~60-70 | ~60-70 | ~60-70 | ~60-70 | ~60-70 |
Curie Temperature (°C) | ~500 | ~500 | ~500 | ~500 | ~500 |
Tensile Strength (MPa) | ~650-800 | ~650-800 | ~650-800 | ~650-800 | ~650-800 |
Yield Strength (MPa) | ~300-450 | ~300-450 | ~300-450 | ~300-450 | ~300-450 |
Elongation (%) | ~25-30 | ~25-30 | ~25-30 | ~25-30 | ~25-30 |
Hardness (HRC) | ~30-35 | ~30-35 | ~30-35 | ~30-35 | ~30-35 |
Property | Precision Alloy Steel Sheets | |
Material Composition | Similar to strips, precision alloy sheets are made from carefully controlled compositions, often with low expansion coefficients or specialized magnetic properties, such as Invar or Mu-metal. | |
Thickness | Precision alloy sheets are thicker than strips, typically ranging from 0.5 mm to several millimeters, depending on mechanical and thermal property requirements. | |
Applications | Commonly used in industries such as aerospace, electronics, and medical devices for components like structural parts, enclosures, and sensitive instrumentation that require controlled mechanical properties and dimensional accuracy. | |
Mechanical Properties | High tensile strength, excellent flatness, and precision in dimensions. These sheets offer stable mechanical properties under both high and low temperature conditions. | |
Thermal Properties | Similar to strips, these sheets are designed for specific thermal behaviors, such as low expansion or high-temperature stability, depending on the alloy (e.g., Invar, Mu-metal). | |
Electrical Properties | Precision alloys in sheet form may also have controlled electrical resistance, especially for applications in sensitive electronics or electrical components. | |
Magnetic Properties | Similar to strips, magnetic alloys like Mu-metal sheets are used for shielding in sensitive equipment to control or eliminate external magnetic interference. | |
Forming & Fabrication | Precision alloy sheets can be cold-rolled, heat-treated, laser-cut, or stamped. They are suitable for both complex shapes and applications requiring high dimensional tolerance and material consistency. | |
Heat Treatment | Heat treatments like solution annealing or stress-relief are common for precision alloy sheets to improve properties such as strength, stability, and resistance to thermal expansion. | |
Welding & Joining | Precision alloy sheets can be welded or brazed, although welding requires careful control of heat to avoid compromising the alloy's properties. | |
Examples of Alloys | Invar, Mu-metal, Kovar, Constantan, Permalloy | |
Cost | Precision alloy sheets are also expensive, as they require precise manufacturing and composition control. Their cost is higher than standard steel or non-precision alloys. | |
Common Standards | ASTM A-240, ASTM B-637, ASTM B-553, AMS 5525 |
1: What is precision alloy?
Precision alloys refer to special alloys with high purity, uniformity and stability. They are usually used to manufacture parts or components that have extremely strict size, shape and performance requirements. They have special physical properties (such as magnetic, electrical, thermal, etc.) and chemical properties to meet specific engineering requirements.
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